5G in Manufacturing: The Key to Industry 4.0

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Dan Omalley

Expert in 5G
5G in Manufacturing

Do you still use 4G LTE in your factories? Why don’t you switch to 5G in manufacturing products? Today, we will discuss the significance of 5G to meet the industry 4.0 standards.

For sure, people have already started learning about 5G, or the fifth generation of cellular technology. It has a peak speed of 20 Gbps, indeed faster than 4G (1 Gbps on average). So, 5G is a notable improvement over old generations of networks. Plus, the reduced latency and increased flexibility of wireless services are also major benefits.

You may wonder why you should adopt 5G just for the speed. Well, there are a lot more things (or, you can say, blessings) to happen with the presence of 5G. In short, it removes the limitations of 4G or earlier technologies while increasing the chances of extraordinary outcomes.

What is 5G? – A Brief Overview of 5G Technology

Fifth-generation or 5G network technology offers significantly enhanced speeds and bandwidth. It is the improved version of the previous 4th generation network or 4G.

The connectivity with 5G is not only faster but also more secure and stable than previous generations. Certainly, it is essential to support the Fourth Industrial Revolution or Industry 4.0.

According to estimates from Ericsson’s Mobility Report, the number of 5G smartphone subscriptions worldwide reached 1.5 billion by the end of 2023. It will blow past two billion by the end of this year.

Source: Statista, February 2024

5G network supports a massive number of devices simultaneously. It facilitates applications in various industries, such as factories and interpersonal communications. Then again, this technology focuses on energy optimization. It helps to reduce carbon emissions and energy usage.

Day by day, the use of 5G is gradually increasing for its numerous advantages. For instance, GSMA says that “5G will account for as many as 1.2 billion connections by 2025.”

Get more information here: Nybsys 5G

The Role of Dynamic Spectrum Sharing in IoT

5G in Manufacturing – The Relationship Between 5G and Manufacturing Industry

Industry 4.0, or the Fourth Industrial Revolution, focuses on improving the efficiency and flexibility of any production procedure. It can be done through automation and data exchange technologies. And obviously, the industry should create such an environment where all participants and tools must remain connected.

In such conditions, a 5G network can facilitate a flawless connection with its higher speed, lower latency, and increased data transfer rates. Factories integrating 5G technology can maintain the global standard to meet 4.0 standards.

Let’s have a look at some statistics regarding uses of 5G in manufacturing:

According to The Manufacturing Institute, 91% of manufacturers trust 5G to lead towards a bright future in their overall business. They also indicate that the speed of 5G deployment will make them invincible in the competitive market. By 2030, 5G will contribute around $227 billion to the manufacturing industry.

According to Deloitte Case Study and Science Direct, 5G technology is projected to increase global manufacturing GDP by approximately 4%. It refers to nearly $740 billion by 2030. Plus, the integration of 5G is expected to improve worker productivity by 41% in manufacturing settings.

According to Statista, between 2023-2040, 5G services would have an economic impact of $89 billion on the Indian manufacturing industry.

All these significant economic impacts are attributed to the enhancements in productivity and efficiency brought about by 5G’s capabilities. 

How 5G Transforms the Manufacturing Landscape

Manufacturers can build smart factories through the perfect deployment of 5G technology. They can take advantage of this technology, such as artificial intelligence (AI), augmented reality (AR), automation, and the Internet of Things (IoT).

5G is a key enabler of Industry 4.0. It supports advanced manufacturing processes and smart factories. This includes the integration of technologies such as AI, robotics, and automated systems. So, manufacturers can transform their production through digital transformation using 5G.

The core features of 5G, such as bandwidth, capacity, and latency, help to fulfill these purposes. These features provide better interconnectivity between the manpower and factory machines.

5G networks are more energy-efficient, which is beneficial for reducing the carbon footprint of production. Companies can save more money in terms of energy consumption. Plus, 5G network architecture allows for greater flexibility and scalability. It is crucial for adapting to changing demands and integrating new technologies.

With the pace of time, the operational requirements of any industry are changing a lot. These changes need a higher quality of networking. On the other hand, contemporary network infrastructure cannot handle the load to meet the demand of the manufacturers. But 5G technology can solve this issue.

What are the Benefits of 5G in Supply Chains and Factory Operations?

What are the Benefits of 5G in Supply Chains and Factory Operations?

Manufacturers can integrate 5G technology into their supply chains and factory operations. It can boost operations by enhancing network connectivity, speed, and efficiency. After all, 5G can manage plenty of data with speed and at scale. It allows us to get information as fast as sensors detect it for its low latency.

Here’s how 5G impacts the supply chains and factory operations:

5G technology facilitates simplified logistics operations by enabling faster and more reliable communication between various components of the supply chain. It reduces delays and increases the efficiency of logistics operations.

With 5G, manufacturers can achieve enhanced real-time tracking and visibility of their supply chains. This capability is crucial for managing logistics more effectively. Hence, they can ensure that goods are tracked accurately throughout their journey. As a result, any company can minimize losses and improve delivery times.

5G supports a high density of IoT devices, around 1M devices per square kilometer. This large support is essential in modern factory operations. Hence, manufacturers can gather and process data from numerous sources to optimize operations and decision-making processes.

In supply chains, many applications require real-time data analysis and immediate response, such as automated quality control and monitoring in factories. A 5G network is essential for these cases.

5G is more secure than its previous generations. Also, it offers enhanced security features that protect private data in manufacturing.More precisely, you can keep your valuable information confidential in factories and supply chain operations.

How can 5G Boost Machine and Employee Productivity?

How can 5G Boost Machine and Employee Productivity?

5G technology increases machine productivity in manufacturing. The low latency, high data rates, and huge capacity of 5G especially help to create end-to-end systems in the factories. It greatly impacts many activities on the factory floor, as Michael Sullivan, an analyst at Lux Research, said. Almost a 42% upgrade of equipment productivity is possible with 5G.

Like machines, 5G works great to boost employee productivity, too. The core features like 5G speed, capacity, and latency keep the manufacturing company workforce productive. When all functionalities work in a better way, manufacturers can experience better employee productivity gain. The anticipated worker productivity may increase by roughly 41%.

The interconnectivity among devices and people enables the use of AR VR in different applications. It can increase safety and speed up training time. In this way, employees can avoid accidents before they may happen.

Cisco gives an example of sensor-based wristbands, which gives ideas on how 5G can help manufacturers boost employee productivity. Workers can wear these wristbands to transmit data revealing if they will lift the heavy part – in an incorrect direction.

Another example can be a video surveillance system. It can be helpful to watch employee movements, analyze interactions between machines and humans, identify any issues ongoing in the factory, etc.

Operators do not need to be on the factory floor; rather, they can keep track of operations in real time. They can easily locate and manage assets, gain doable insights, and configure the devices. So, 5G can help to optimize safety, efficiency, and quality, which conventional networks cannot do.

5G in Augmented Reality (AR) for Repairs in Manufacturing Industry

5G in Augmented Reality (AR)

The technicians in maintenance operations can enhance their capabilities with 5G technology. In fact, it is one of the 5G manufacturing use cases that is available in all factories.

For instance, they can wear AR glasses to perform maintenance tasks with remote assistance from any expert. Then, the expert can suggest what the technician must do by watching through the camera attached to the glasses.

In this case, the fastest speed and lowest latency of 5G work the most to give instant info (HD images, video streams) about what is going on in front of the AR. After all, research says that AR combines the real world with virtual and computer-generated objects to give users useful data.

The integration of 5G and AR technologies in manufacturing creates a virtual replica of the physical space. It processes for predictive maintenance, remote monitoring, and optimization.

Future Trends in 5G Technologies in Manufacturing

Enhanced Connectivity and Speed

Intelligent automation via 5G technology will provide necessary fast connections and low-latency environments for IoT applications.

Integration with Time-Sensitive Networking

The integration of 5G with Time-Sensitive Networking (TSN) is essential for future industrial automation, as TSN becomes the standard Ethernet-based technology for Industry 4.0 networks.

Performance in Industrial Settings

5G deployments in production show that both prototype and enterprise 5G systems can meet diverse application requirements. 

Upcoming Industrial 5G Advancements

The future rollout of Industrial 5G, supported by the adoption of R16 and R17 standards, will enhance data speeds, latency, and network capacity.

Frequently Asked Questions

5G in manufacturing offers faster data transfer, ultra-reliable connections, massive device connectivity, and greater flexibility. 
Compared to 4G and other previous generations, 5G offers faster data transfer rates, multiple connected devices, ultra-low latency for real-time applications, and enhanced security features. 
Manufacturers can enable enhanced automation, real-time monitoring, predictive maintenance, and remote operations through 5G technology. 

We are 24/7 Ready to Enable 5G in Manufacturing at Nybsys!

From the ideas to the deployment of 5G technology to increase production through it, the Nybsys team is dedicated to serving you the best. We offer full-proof 5G deployment to different businesses.

Our 5G devices include a radio unit, baseband processing unit, antenna, and many more.

You can contact us for your manufacturing operations. And our team will approach you with the latest 5G technology.

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